Category: Advice

Wiper Die GI Laureate
Advice

Global Industrie Awards: Bend die with integrated Wiper Die

Specialized in the production of bending tools for more than half a century, Numalliance group posseses numerous patents in the world of tube bending and still keeps innovating! Our latest innovation, focussed at one of the tools necessary for bending, is already changing the world of tube bending… Discover our Integrated Wiper Die. Tube tools for complex tube bending – Rotary Draw Bending Different types of bending components exists (see image on the right) but Numalliance Tube bending machines generally use Rotary Draw Bending. Wiper Die The wiper die is an important part of the bending process, as the final quality of the part depends on this tool. It allows the material on the inside of the bend to be spread out uniformly during the bending operation thus preventing wrinkles. It is a wear part that must be changed regularly. The correct setting of this tool is important for a clean bend and increased wiper die life. Therefore, its installation by experienced operators is a must. All these features combined led to the development of a wiper die bend integrated into the bend die. This innovation has been patented worldwide and has been awarded with the Global Industry Award. Bend die with integrated Wiper Die Set up time eliminated This new tool eliminates the need to set up wiper die postion therefore improving tooling changeover time, repeatibility and part quality. Material and energy savings The design of the integrated wiper die contributes to its rigidity and reduces the wear and tear of the tool considerably. As a result, it greatly increases wiper die life thus reducing its consumption. All these advantages also reduce the quantity of raw material used to produce the wiper die. Consumption of tube is also reduced due to lower rejection as there are less adjustments to do and lower risk of wrong settings. Compatible with automatic tool changeover Fully designed to be integrated into automated cells, this tool can moreover be easily changed with a robot. Its design fully meets the requirements of Industry 4.0. Global Industrie Awards Every year, Global Industry Exhibition organizes GI Awards to highlight innovations that contribute to the improvement of production systems and industrial reconquest. We were nominated in “Production Technology”, one of the 6 categories, and were among 108 other contestants in total this year. We presented and defended our product to a panel composed of industrialists and journalists. Numalliance was presented with its award on March 7th. 2023, during the exhibition, by Niclas Dufourcq, CEO of the BPI. What our customers say… This wiper die was lent to one of our customers for 2 years of production to test and validate its advantages. He described it as a “real success” and a “great move forward”. Want to know more? Download our documentation

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Advice

Presses : 5 reasons to go electric !

Energy savings, reduced machine maintenance, increased productivity… : the industrial electric presses meet the needs of the industry of the future.In today’s context where industry 4.0 forms the core of production processes and where corporate social and environmental responsibility is being increasingly highlighted; it is necessary to adapt our manufacturing methods. Thus, the electric press has many advantages that solve various problems : Reduced maintenance A hydraulic press requires significant running maintenance : oil change, replacement of filters and seals, leaks… Its electric counterpart is free from all of these troubles, which makes it possible to obtain a cleaner working environment and to limit the possibilities of malfunction. Reduced energy consumption Energy saving remains the most convincing reason favoring an all-electric press. Indeed, is this type of machine, the maximum power is obtained only during the tool opening/closing phase. During other phases such as wait/stand by, the energy consumption is almost zero. Thus, the electric press consumes 50% less energy during production. Precision A fully electric press ensures higher precision. Being numerical control, the press stroke is fully repeatable and does not require any special adjustments to meet the required specifications. Increased productivity In addition to increased precision, all-electric technology simplifies production and improves machine performance, ensuring extremely fast set-up and start-up times.The absence of hydraulic components reduces maintenance time and prevents the risk of component wear, ensuring maximum long-term reliability and improved productivity. This therefore has a direct impact on your production turnover while reducing your manufacturing costs. Silent functioning The presence of a pump on hydraulic presses can be potentially noisy, which does not facilitate working conditions during its use. Its electric equivalent is quieter thanks to a fully electric motor. Because we think about your future and that of the planet, we have designed an electric press that meets all these criteria. Compact, powerful, efficient – it will surely convince you to switch to electric. You need to find out more ? Consult our page dedicated to electric presses and contact us ! Think about the future and go electric !

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